Cutting edge paint finishing & sealing technologies.
The automotive industry requires high quality, reliable products & solutions. It also demands constant process improvements.
Trending today is an ever-increasing personalization of the vehicles, which is accomplished by paying more attention to details both inside & outside the car bodies.
Robotic applications deliver a quality finish and allow flexibility in applying primers, base & clear coatings.
The exterior car body requires high finishing criteria, such as thickness, color matching & appearance.
Tall robots are able to paint the complete car with the highest level of repeatability.
Our EasyPaint Robot solutions are designed to meet this goal.
Paint sprayers : Robotic Bells sprayers
Paint dosing : Fast Cleaning Gearpump, UPside CCV
Cleaning devices : Bell Atomizer Cleaner
Car body interiors require paint thickness on every cavity & edge for cut-ins & van interiors.
SAMES KREMLIN has become a specialist in painting line tracking. Robots are programmed to precise positioning using a highly flexible applicator to paint onto door edges, hinges & frames.
Our new high voltage management gives the most electrostatic effect for high transfer efficiency applications.
Paint sprayers : PPH 707 SB, ACCUBELL 709 EVO
Paint dosing : Fast Cleaning Gearpump, UPside CCV
Cleaning devices : Bell Atomizer Cleaner
Our range of manual guns yield impressive results for car painting.
Choosing between our airspray or electrostatic gun depends on the paint & savings you demand from your paint shop.
Paint sprayers : Nanogun Airpsray, FPro S
Paint supply : PCS 03C6000, PCS 03R440 Flowmax
The paint circulating system supplies all colors, clear coat, and solvents to both robotic and manual cells. Most of the materials require constant circulation at a controlled temperature and flow rate. The electric pumps are used for those materials requiring constant circulation.
Pneumatic pumps are used for the remaining materials. Equipment supplied by Kremlin Rexson and Sames includes filters, tanks, agitators and back pressure regulators.
Manually sealing steel plates under the body is a difficult task. Small robots are the best solution for a repeatable seal on bodies.
Our solutions from the drum to the bodies include piston pumps, dosing units, and robotic guns.
By using vision systems, the precise position of the body helps to set up the right trajectories.
Additionally, a temperature control system might be very useful for sensitive materials with large temperature differentials in various countries.
Robotic LASD application is growing in paint shops and replacing manual application of pads.
We propose heavy duty piston pumps for this thick, abrasive material which includes stainless steel versions for water-based materials.
High Performance Fluoropolymer liquid paint (PVDF) & powder coating.
Commonly used in steel construction & exposed to climate conditions to prevent corrosion, steel profiles are sprayed with single or two-component coatings, such as solvent-based high solid zinc primers to protect against rusting.
Depending on steel structure size & shape, we generally use Airless® for high productivity or Airmix® for complex shape.
An electrostatic bell atomizer on an automatic line achieves the best quality of application & yields nearly a 30% paint savings versus airless® systems with minimal touch-up.
Offers perfect control of paint thickness with the best anti-corrosion system of the market.
Atomitizer mounted on reciprocator or robotic to attain high production with a single operator loading & unloading the steel profile.
Solvent- or water-based paint with a multi-color change option & pump remote in paint mixing room until 100 mt.
Manual or automatic powder application for:
Primer, base & clear coat applications.
Manual or automatic powder spraying for primer & clear coating on aluminium wheels.
Manual or automatic spraying solution with airspray technology with the addition of electrostatic effect.
Automatic or robot process with high speed rotating bell.
Tracking option for more flexibility.
Protection & finishing spray applications.
Pumping & spraying solutions for primers & 1K or 2K paints.
Pumping & spraying solutions for high solid contents, such as 1K or 2K paints.
Pumping & spraying solutions for 1K or 2K paints.
Pumping, spraying & dispensing solutions for cab manufacturing.
Protection, finishing, bonding & sealing solutions for bus.
A full range of equipment is required to construct high quality buses; manual painting or gluing guns, pumping units for liquid or high viscosity material, robots on 7 – 8 axis, for large parts.
Manually gluing sheet metal parts is a common practice. A reliable, lightweight & ergonomic gluing gun is crucial for this process. Kremlin Rexson pumps are well known for these capabilities.
Bus panel surfaces are most often painted manually with solid paint.
Robotic application helps to decrease paint consumption as a result of highly efficient rotating bell atomizers. It also increases quality & improves thickness control. Robots on horizontal & vertical axes are able to paint a complete side of a bus.
The massive windshields & windows on buses are manually hedged of glue before installation on the structure by way of a ram unit pumping the adhesive from the barrel to the extrusion gun.
